Tower
Tower
With years of expertise in the wind energy sector, NeXHS specializes in the design and optimization of Onshore Wind Turbine Generator (WTG) towers.
Our designs are trusted by leading OEMs and IPPs worldwide and have been validated by UL and DNV-GL, with verification support from CSIR-SERC
We deliver cost-efficient, structurally optimized, and certifiable tower solutions that meet site-specific loading, fatigue, and transportability requirements.
- Tower Design and Optimization
- Tower Internals - Design and Analysis
- Logistics tools for tower transportation
Tower Design and Optimization
Tower Internals - Design and Analysis
Logistics tools for tower transportation
Tower Design and Optimization
Steel Towers
- Engineered for high fatigue life and structural integrity under cyclic wind loads.
- Optimized using finite element analysis (FEA) and validated for global and local buckling
- Designed for manufacturability, weldability, and ease of transportation and erection.
Concrete Towers
- Suited for taller hub heights exceeding 120 m, offering superior stiffness and reduced vibrations.
- Segmental precast or slip-formed construction enables rapid on-site assembly.
- Provides long-term durability with corrosion resistance and minimal maintenance needs.
Lattice Towers
- Lightweight truss-type structures designed for optimized material utilization and transport efficiency
- Withstand dynamic wind loads through triangulated bracing and reduced structural mass.
- Ideal for remote or high-altitude sites with logistics constraints.
Hybrid Towers
- Combine the stiffness of concrete bases with the flexibility of steel upper sections.
- Enhance overall structural performance while reducing cost and transport challenges.
- Allow taller configurations with improved stability and reduced foundation loads.
Interface of Hybrid Towers
Braced Hybrid Towers
- Integrate external bracing systems to minimize material use and improve torsional resistance.
- Achieve higher hub heights with reduced shell thickness and enhanced fatigue performance.
- Validated for large MW-class turbines with improved lateral stiffness and vibration control.
Space Frame (Hexa-Pylon) Towers
- Modular, bolted-joint lattice system allowing craneless erection and easy decommissioning.
- Utilizes tubular or angular steel members configured for high redundancy and lightweight performance.
- Reduces installation time, logistics cost, and carbon footprint compared to conventional towers.
Space Frame Tower with Self-Climbing Technology
Split Towers
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Tower Internals - Design and Analysis
Doors
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Platforms
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Ladder
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Lift Assembly
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Manufacturing support for tower internals
- Designed with segmented flanges or bolted joints for modular transportation.
- Enable large-diameter towers to be transported via standard logistics routes.
- Maintain full structural integrity with optimized joint stiffness and fatigue performance.
Logistics Tools for Tower Transportation
Saddle
FE Analysis of Saddle
Customization of Transportation saddle for towers